Biscuit & Cookies Production Line

  • Standard Functions
    ● Equipped with insulation cream hopper and pipeline, with real-time temperature control system ● The pusher chain automatically cleaned by brush and compressed air while running. ● Food industry’s leading photoelectric sensor. No biscuits then no cream supply. Automatic recovery of cream supply after biscuit available. Reduce lost. ● Cream supply system with high weight accuracy: ≤0.05g ● Unique cream location adjustment system, easy for adjusting cream location according to different sized biscuits. ● Biscuit garbage collection trays are disassemble easily, more convenient for machine’s cleaning and maintenance. ● High speed: 1G00 sandwiching biscuits per minute (800pcs x lane). ● Flexible: can produce 3+2 sandwiching biscuits (2 layers of cream) or 2+1 sandwiching biscuits (layer of cream).   *Design and specifications may change without notice.
  • Main Features

    ● Export exclusive modal. ● 10,000 pcs/hour for standard cone. ● Highly automated for manpower saving ● Mechanically synchronized with high stability and reliability. ● Newly designed cone transferring system. ● Production line layout can be designed according to customer’s factory floor plan.
  • Specification MSPR-MR
    Baking Wheel 2200 mm x 580 mm
    No. of Rows 4
    Capacity 270 ppm at 120 mm product length
    Prod. Dia. Range 6-18 mm
    No. of Flame Burner Nozzle 15L + 15R
    Temperature Control Thermocouple
    Consumption Gas Manual Autonic
    Power Supply 5.5/hr (LPG) / 7Kg/hr (LNG)
    Electric Consumption AC 220/380 V, 3 Phase 50 Hz
    Cooling Water Circulation Reg 12.8 Kwh
    Equipment Supplied Max 250C fresh water, at 10 lt/min 1 set batter supply system with pump 1 set batter supply system gravity flow 1 set water thank for gluing system 1 set filling supply system with pump
    Drive Motor AC Motor, Italy
    Body Double wall, heat insulated inner wall and SUS 304 plate outer wall
    Batter Pump & Cream Pump Cast iron gear pump
    Dimension 1800 x 2420 x 2850 mm
    Weight 5000 kg
  • Material and Parameters

    Capacity: 8 tons/24h Total motor power: 63.0 Kw (380V, 50Hz) Production demoulding: ≥ 98% Baking plate size: 470*325 mm Production line dimension (LxWxH): 43.2m x 5.0m x 2.5m Production line graoss weight: 20 tons
  • Technical Parameter
    Required Space: Length 50-150, Width 5-10 meters Power: 60-180 Kw Capacity: 200-1000 Kg/hour
  • Fully servo controlled, each movement of machine is controlled by independent motor, and all the movement can be adjust on the touch screen. The most important part including dough feed roller, dosing pump and one pump-one nozzle, all this ensure the weight consistent on each position. Our depositor can add wire cutting and casting module, that means a machine can produce various types of cookies.
  • Standard Functions
    ● Suitable for loading of biscuits, sandwiching biscuits, toasted and other products; it can load round and rectangular shapes, etc. ● As needed, it can connect to any X-fold packaging machine or on-edge packaging machine, feeding onto the tray is also availabe. ● As needed, counting loader system can prosess 4-6-8-10 rows at a time, the feeding end can be directly connectedd to row multiplier or biscuit sandwiching machine. ● Adopt the efficient servo control system, can achieve maximum 25 times/minute output according to the different features of products. ● The packaging length can be from 70mm to 280mm. The quantity of biscuits can be easily adjusted through HMI. ● For the products with inconsistent thicknesses, such as sandwich biscuits, counting loader can accurately control the product quantity; when required quantity is achieved, the biscuits will be accurately transferred to the packaging machine’s conveyor chain.
  • Standard Functions
    ● Equipped with insulation cream hopper and pipeline, with real-time temperature control system. ●The pusher chain automatically cleaned by brush and compressed air while running. ●Food industry’s leading photoelectric sensor. No biscuits then no cream supply. Automatic recovery of cream supply after biscuit available. Reduce lost. ●Cream supply system with high weight accuracy: ≤ 0.05g. ●Unique cream location adjustment system, easy for adjusting cream location according to different sized biscuits. ●Biscuit garbage collection trays are disassemble easily, more convenient for machine’s cleaning maintenance. ●High speed: 1600 sandwiching biscuits per minute (800pcs x 2 lane), ●Typical forms of packing: 2x1, 2x2, 2x3, 2x4, or even 2x5 or 2x6.   *Design and specifications may change without notice.
  • Parameter of Performance

    Rotary Position
    1. Appearance size: 2.1m (L) x 2.3m (W ) x 1.4m (H) 2. Power supply: three-phase, 380v 3. Air supply; 0.4-0.7 Mpa 4. Net weight: 900Kg 5. Capacity: 1100 pcs/h 6. Power: 17.5 Kw
  • Model: MSPR4N-C
    Output 12000-17000 pcs/h
    Machine Weight 1250 Kg
    Control System P.L.C &Touch Screen
    Product Weight Range 8 gr (min) - 55 gr (max)
    Dimensions 4500mmx1400mmx2250mm
    Power Consumption 10 Kw - 380v - 3 phase
  • Mesin Encrusting dan Co-Extruding dengan model MSPR522N16 dengan berbagai macam produk. Dapat menghasilkan berbagai macam kue, biscuit, roti dan lain-lain
  • Model      MSPR-250      MSPR-480      MSPR-600      MSPR-800      MSPR-1500  Remark
    Production Capacity (kg/h) 250 480 600 750 1500  Up to (max)
    Total Length (mm) 29600 64500 85500 92500 150000  If No U Turn Conveyor
    Baking Temperature (oC) 190-240oC 190-240oC 190-240oC 190-240oC 190-240oC  Depend
    Whole Line Power (Kw) 105 190 300 400 750  If Use Electric Oven
    Whole Line Weight (Kg) 6000 12000 20000 28000 55000 Approx
     
  • In addition to soft biscuit, hard biscuits, soda biscuit, crackers, there is an important type of biscuit product is cookies. The cookies can be classified as wire-cut cookies, deposit cokies, filled cookies, two color cookies, tricolor cookies, etc. With additional equipment can increase the deversity of products and improve product taste.
  • Material and Parameters

    Capacity: 10 tons/24h Total motor power: 60.0 Kw (380V, 50Hz) Finished product rate: ≥ 98% Baking plate size: 470*325 mm Exterior size of complete line (LxWxH): 43.2m x 5.0m x 2.5m Weight od complete line: 24.5 Tons
  • Model: MSPR6N
    Output 20000-28000 pcs/h
    Machine Weight 1700 Kg
    Control System P.L.C &Touch Screen
    Product Weight Range 8 gr (min) - 55 gr (max)
    Dimensions 4800mmx1700mmx2250mm
    Power Consumption 12 Kw - 380v - 3 phase
  • Model: MSPR8N
    Output 30000-38000 pcs/h
    Machine Weight 19000 Kg
    Control System P.L.C &Touch Screen
    Product Weight Range 8 gr (min) - 55 gr (max)
    Dimensions 5500mmx2000mmx2200mm
    Power Consumption 15 Kw - 380v - 3 phase
  • Standard Functions
    ● Equipped with conveyor belt’s automatic correction function ● Adopt pressure sensor, which will stop machine from running while no pressure or insufficient pressure. ● Belt tension: Cylinder tension, Automatic Release when stopped. ● The star wheel stacking mechanism is availble for adjustment of angle and speed individually.   *Design and specifications may change without notice.
  • Cookies Forming dengan tray dan Cake Forming yaitu jenis cookies machine dengan teknik wire cut
  • What are the salient features of single-head encrusting & co-extruding machine?
  • 1. Tunnel Baking Oven Oven has a good metal insulation structure, beautiful appearance, equipped with batter inject system, gas heating system, gas leakage alarrm system, baking plate transmission and connection device. Burners with high energy-saving combustion technology, greatly improve the utilixation rate of combustion. Double baking room insulation structure, making the baking plates in the upper and lower heating more efficient, and furnace temperature more uniform. 1) The oven adopts double furnace chamber structure, making internal chamber heating more effective, the outside mechanical part, the batter volume, ignition control, etc. 2) Gas system components adopt products at home and abroad: whole line bearings are high temperature bearing from SKF German; motors are from SEW. 3) Baking plate adopts the grey cast iron which has long service life, utilizes the best of heat energy, making wafer sheets color even. Meanwhile it has a waste cleaning device.
  • Wafer Cooling Tower

    Cooling tower rovides natural aor cooling for water sheet before going to cream spreading, lower temperature prevents wafer sheets become crunchy, avoid damage in the same pace with wafer baking oven, shortens the transportation distance, extend the period of air cooling, bridge design is convenient for production workers to walkthrough.

    Material and Parameters

    Metal plate, conveyor chain: 304 stainless steel Convey belt: Food standard PU belt (Ammeraal Beltech) Motor: SEW Power: 0.55 Kw Dimension: 2600 x 1050 x 2430 mm
  • Material and Parameters

    Frame: GB steel Metal plate: 304 stainlees steel Conveyor: PU Belt (Ammeraal Beltech) Motor & reducer: SEW Cylinder: Festo Converter: Danfoss Control panel: Mitsubishi Diamension: 2485 x 1200 x 1730 (mm) Total power: 2.92 kw
  • Material and Parameters

    Frame: GB steel Wafer Contact parts are made of 304 stainless steel Motor: SEW Encorder: Schneider Power: 0.75 Kw Cutting style: cutting wire or cutting knife (optional) Cutting speed: 15 book/min Dimension: 1545 x 2100 x 1100 (mm)
  • Layout of Fully Automatic Wafer Production Line

    Example: 65 plates gas wafer production line.

    Equipments:

    All motor and electrical parts are of international standard from famous interna- tional brand or Chinese brand. As important equipment of full-automatic wafer production line, tunnel baking machine has extraordinary outstanding performances with the main characters as follows: 1. Unanimous heat colors of water block. Scientific selection of heating compo- nents, superior material selection for baking plate and reasonable die carrier structure. 2. High rate of certified products with finished product rate of not less than 98%: uniform heating and unanimous heat colors, high biscuit demoulding rate. 3. Small cubage. As a result of reasonable layout, the body length of the baking oven is only 2/3 of the same type of product, which saves space greatly.
  • Material and Parameters:

    1. Baking frame: Grey cast iron; Baking plate: Special heat resistant cast iron; 2. Automatic spring system, stretch according to the oven and frame (optional); 3. Gas solenoid valve: imported from Japan. Baking temperature adjust range: Normal to 180°C (adjustable) Baking plate size: 470*350mm;500*350mm (optional) Sheet thickness adjustment: 2.0mm~3.2mm (adjustable) Wafer output: 50 gram~60 gram (adjustable) Oven frame: GB steel Oven sheet metal and smoke exhaust chimneys: 304 stainless steel Guiding Rail: 45# cold drawn steel Thermal insulation material: Silicon insulation board Electric epumpment: 10.4 inch colorful touch screen: Japan Motsubishi Motor: SEW Bearing: SKF Cylinder: Festo Switch: Schneider PLC: Mitsubishi Encoder: Delta Frequency converter: Danfoss Proximate switch: ROKO Power: 13 Kw
  • Material and Parameters Wafer Vertical Cooling Cabinet

    Freezer: Inlet air temperature 6-10°C (workshop temprature 22°C) Freezer relative humidity: <55% (workshop temperature 22°C) Frame: GB steel Metal plate, conveyor support: 304 stainless steel Compressor: Copeland Control panel: Microcomputer digital thermostat Heat preservation material: 150mm polyurecthane composite stainless steel plate Main coolign system: wafer cooling/air cooling system Refrigerating capacity: 10HP /20HP Electric parts: Schneider Motor: SEW Bearing: SKF Motor power: 2.85 kw Dimension: 3700 x 1200 x 2612 (mm)

    Material and Parameters 1000 Spiral Cooling Cabinet

    Motor power: 4 kw Refrigeration power: 30HP Dimension: (LxWxH): 6000 x 4800 x 2500 (mm)
  • Our machine can easily change the forming mould, to make different kind of product.

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