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Standard Functions
● Equipped with insulation cream hopper and pipeline, with real-time temperature control system ● The pusher chain automatically cleaned by brush and compressed air while running. ● Food industry’s leading photoelectric sensor. No biscuits then no cream supply. Automatic recovery of cream supply after biscuit available. Reduce lost. ● Cream supply system with high weight accuracy: ≤0.05g ● Unique cream location adjustment system, easy for adjusting cream location according to different sized biscuits. ● Biscuit garbage collection trays are disassemble easily, more convenient for machine’s cleaning and maintenance. ● High speed: 1G00 sandwiching biscuits per minute (800pcs x lane). ● Flexible: can produce 3+2 sandwiching biscuits (2 layers of cream) or 2+1 sandwiching biscuits (layer of cream). *Design and specifications may change without notice. -
Main Features
● Export exclusive modal. ● 10,000 pcs/hour for standard cone. ● Highly automated for manpower saving ● Mechanically synchronized with high stability and reliability. ● Newly designed cone transferring system. ● Production line layout can be designed according to customer’s factory floor plan. -
Specification MSPR-MR Baking Wheel 2200 mm x 580 mm No. of Rows 4 Capacity 270 ppm at 120 mm product length Prod. Dia. Range 6-18 mm No. of Flame Burner Nozzle 15L + 15R Temperature Control Thermocouple Consumption Gas Manual Autonic Power Supply 5.5/hr (LPG) / 7Kg/hr (LNG) Electric Consumption AC 220/380 V, 3 Phase 50 Hz Cooling Water Circulation Reg 12.8 Kwh Equipment Supplied Max 250C fresh water, at 10 lt/min 1 set batter supply system with pump 1 set batter supply system gravity flow 1 set water thank for gluing system 1 set filling supply system with pump Drive Motor AC Motor, Italy Body Double wall, heat insulated inner wall and SUS 304 plate outer wall Batter Pump & Cream Pump Cast iron gear pump Dimension 1800 x 2420 x 2850 mm Weight 5000 kg -
Fully servo controlled, each movement of machine is controlled by independent motor, and all the movement can be adjust on the touch screen. The most important part including dough feed roller, dosing pump and one pump-one nozzle, all this ensure the weight consistent on each position. Our depositor can add wire cutting and casting module, that means a machine can produce various types of cookies. -
Standard Functions
● Suitable for loading of biscuits, sandwiching biscuits, toasted and other products; it can load round and rectangular shapes, etc. ● As needed, it can connect to any X-fold packaging machine or on-edge packaging machine, feeding onto the tray is also availabe. ● As needed, counting loader system can prosess 4-6-8-10 rows at a time, the feeding end can be directly connectedd to row multiplier or biscuit sandwiching machine. ● Adopt the efficient servo control system, can achieve maximum 25 times/minute output according to the different features of products. ● The packaging length can be from 70mm to 280mm. The quantity of biscuits can be easily adjusted through HMI. ● For the products with inconsistent thicknesses, such as sandwich biscuits, counting loader can accurately control the product quantity; when required quantity is achieved, the biscuits will be accurately transferred to the packaging machine’s conveyor chain. -
Standard Functions
● Equipped with insulation cream hopper and pipeline, with real-time temperature control system. ●The pusher chain automatically cleaned by brush and compressed air while running. ●Food industry’s leading photoelectric sensor. No biscuits then no cream supply. Automatic recovery of cream supply after biscuit available. Reduce lost. ●Cream supply system with high weight accuracy: ≤ 0.05g. ●Unique cream location adjustment system, easy for adjusting cream location according to different sized biscuits. ●Biscuit garbage collection trays are disassemble easily, more convenient for machine’s cleaning maintenance. ●High speed: 1600 sandwiching biscuits per minute (800pcs x 2 lane), ●Typical forms of packing: 2x1, 2x2, 2x3, 2x4, or even 2x5 or 2x6. *Design and specifications may change without notice. -
Model MSPR-250 MSPR-480 MSPR-600 MSPR-800 MSPR-1500 Remark Production Capacity (kg/h) 250 480 600 750 1500 Up to (max) Total Length (mm) 29600 64500 85500 92500 150000 If No U Turn Conveyor Baking Temperature (oC) 190-240oC 190-240oC 190-240oC 190-240oC 190-240oC Depend Whole Line Power (Kw) 105 190 300 400 750 If Use Electric Oven Whole Line Weight (Kg) 6000 12000 20000 28000 55000 Approx -
In addition to soft biscuit, hard biscuits, soda biscuit, crackers, there is an important type of biscuit product is cookies. The cookies can be classified as wire-cut cookies, deposit cokies, filled cookies, two color cookies, tricolor cookies, etc. With additional equipment can increase the deversity of products and improve product taste. -
Standard Functions
● Equipped with conveyor belt’s automatic correction function ● Adopt pressure sensor, which will stop machine from running while no pressure or insufficient pressure. ● Belt tension: Cylinder tension, Automatic Release when stopped. ● The star wheel stacking mechanism is availble for adjustment of angle and speed individually. *Design and specifications may change without notice. -
1. Tunnel Baking Oven Oven has a good metal insulation structure, beautiful appearance, equipped with batter inject system, gas heating system, gas leakage alarrm system, baking plate transmission and connection device. Burners with high energy-saving combustion technology, greatly improve the utilixation rate of combustion. Double baking room insulation structure, making the baking plates in the upper and lower heating more efficient, and furnace temperature more uniform. 1) The oven adopts double furnace chamber structure, making internal chamber heating more effective, the outside mechanical part, the batter volume, ignition control, etc. 2) Gas system components adopt products at home and abroad: whole line bearings are high temperature bearing from SKF German; motors are from SEW. 3) Baking plate adopts the grey cast iron which has long service life, utilizes the best of heat energy, making wafer sheets color even. Meanwhile it has a waste cleaning device. -
Wafer Cooling Tower
Cooling tower rovides natural aor cooling for water sheet before going to cream spreading, lower temperature prevents wafer sheets become crunchy, avoid damage in the same pace with wafer baking oven, shortens the transportation distance, extend the period of air cooling, bridge design is convenient for production workers to walkthrough.Material and Parameters
Metal plate, conveyor chain: 304 stainless steel Convey belt: Food standard PU belt (Ammeraal Beltech) Motor: SEW Power: 0.55 Kw Dimension: 2600 x 1050 x 2430 mm -
Layout of Fully Automatic Wafer Production Line
Example: 65 plates gas wafer production line.
Equipments:
All motor and electrical parts are of international standard from famous interna- tional brand or Chinese brand. As important equipment of full-automatic wafer production line, tunnel baking machine has extraordinary outstanding performances with the main characters as follows: 1. Unanimous heat colors of water block. Scientific selection of heating compo- nents, superior material selection for baking plate and reasonable die carrier structure. 2. High rate of certified products with finished product rate of not less than 98%: uniform heating and unanimous heat colors, high biscuit demoulding rate. 3. Small cubage. As a result of reasonable layout, the body length of the baking oven is only 2/3 of the same type of product, which saves space greatly. -
Material and Parameters:
1. Baking frame: Grey cast iron; Baking plate: Special heat resistant cast iron; 2. Automatic spring system, stretch according to the oven and frame (optional); 3. Gas solenoid valve: imported from Japan. Baking temperature adjust range: Normal to 180°C (adjustable) Baking plate size: 470*350mm;500*350mm (optional) Sheet thickness adjustment: 2.0mm~3.2mm (adjustable) Wafer output: 50 gram~60 gram (adjustable) Oven frame: GB steel Oven sheet metal and smoke exhaust chimneys: 304 stainless steel Guiding Rail: 45# cold drawn steel Thermal insulation material: Silicon insulation board Electric epumpment: 10.4 inch colorful touch screen: Japan Motsubishi Motor: SEW Bearing: SKF Cylinder: Festo Switch: Schneider PLC: Mitsubishi Encoder: Delta Frequency converter: Danfoss Proximate switch: ROKO Power: 13 Kw -
Material and Parameters Wafer Vertical Cooling Cabinet
Freezer: Inlet air temperature 6-10°C (workshop temprature 22°C) Freezer relative humidity: <55% (workshop temperature 22°C) Frame: GB steel Metal plate, conveyor support: 304 stainless steel Compressor: Copeland Control panel: Microcomputer digital thermostat Heat preservation material: 150mm polyurecthane composite stainless steel plate Main coolign system: wafer cooling/air cooling system Refrigerating capacity: 10HP /20HP Electric parts: Schneider Motor: SEW Bearing: SKF Motor power: 2.85 kw Dimension: 3700 x 1200 x 2612 (mm)Material and Parameters 1000 Spiral Cooling Cabinet
Motor power: 4 kw Refrigeration power: 30HP Dimension: (LxWxH): 6000 x 4800 x 2500 (mm)




